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Q2 - 2025

Curved acrylic boat window replacement for old windows

Submitted byThije
1

Ordering

Visit Plasticsheetsshop and order acrylic
2

Creating the mould

Create a wooden mould in the shape of the desired window
3

Use coals

Use BBQ coals and a sieve to heat the acrylic sheet
4

Heating

Hold the sheet above the hot coals for fifteen minutes
5

Bending

Bend the warm sheet and secure it onto the mould
6

Finishing

Let the acrylic cool down and put it onto the boat

Materials and tools used

Clear cast (GS) acrylic sheet 4 mm
Clear-cast-GS-acrylic-sheet
Clear cast (GS) acrylic sheet 4 mm

Tools

  • Angle grinder

Other requirements

  • Wooden mould
  • BBQ coals
Thije’s tips for others
"Replacing a boat window was easier than expected. Be careful not to let the acrylic sheet get too hot during the bending. Leave the sheet in the mould long enough to prevent it from bending back."

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