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8 August 2025

Unique Porsche Light Box with Opal Red Acrylic

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Kevin has crafted a unique lightbox featuring the Porsche logo using opal red acrylic. Not only was this project fun to create, it also delivered a stunning result that Kevin can use as an eye-catching decor piece!

The project

Kevin began by printing the 3D letters, each with a height of 60 mm. This helped him determine the precise dimensions for the wooden frame and acrylic sheet. The frame is crafted from weathered wood, cut to size and mitered. To smooth out the sharp edges, Kevin used a router. He then created a groove where the acrylic sheet can rest. To enhance the wood's appearance, Kevin charred it and treated it with boiled linseed oil. The structure is firmly glued, nailed, and screwed together. For the LED lighting, wires were soldered and installed by Kevin. Finally, the letters were positioned and secured with sealant.

Step-by-step guide

Print letters

Print the letters with a 3D printer and lay them on the table to determine the dimensions.

Cut wood

Cut the wood to size and miter, using a router to mill the edges.

Char wood

Char the wood and treat it with boiled linseed oil; glue, nail, and screw everything in place.

Install LEDs

Install the LEDs by stripping, soldering, and positioning the wires.

Seal letters

Seal the letters onto the acrylic and enjoy the outcome!

Materials and tools used

Tinted acrylic sheet red 3 mm

Tools

Mitre saw
3D printer
Router with rounding bit and 4mm groove cutter
Paintbrush
Sealant gun
Soldering iron
Drill and screwdriver
Hammer
Wire stripper

Other requirements

Weathered wood
Black 1.75mm PLA Filament for 3D printing
White screws, nails, and glue
LED light strip with a transformer
Installation wire
Boiled linseed oil
TEC7 black polymer sealant
Solder tin

Kevin’s tips for others

"Start by making the letters in the desired size, so you can then determine the dimensions for the wood and the acrylic. That way, you can order the exact size from us at PlasticSheetsShop."

Kevin’s tips for others

"Start by making the letters in the desired size, so you can then determine the dimensions for the wood and the acrylic. That way, you can order the exact size from us at PlasticSheetsShop."

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